How to Make Acrylic Blanks for Badge Reels – A Comprehensive Guide

In the realm of badge reels, where practicality meets personalized expression, acrylic blanks have emerged as a versatile and accessible material for creating custom and eye-catching accessories. Whether you’re a seasoned badge reel aficionado or simply seeking a creative outlet, this comprehensive guide will empower you with the knowledge and techniques to craft your own stunning acrylic blanks. Gear up for a journey into the world of acrylic artistry!

Acrylic Badge Reels - Etsy

Acrylic, a durable and lightweight thermoplastic, offers a vibrant canvas for intricate designs, vibrant colors, and eye-catching patterns. Its versatility extends beyond its visual appeal, as it is resistant to scratches, moisture, and everyday wear and tear, ensuring your badge reels withstand the rigors of daily use. As we delve into the art of crafting acrylic blanks, you’ll discover how to transform ordinary acrylic sheets into polished and personalized masterpieces.

Materials and Tools for Acrylic Blank Creation

Embarking on your acrylic blank-making expedition requires assembling a modest toolkit:


  • Acrylic sheet in desired thickness (typically 1/8-inch or 3mm)
  • Sandpaper (various grits: 120, 220, 400)
  • Acrylic cement
  • Acetone or rubbing alcohol
  • Lint-free cloth


  • Scroll saw or band saw
  • Safety glasses
  • Clamps
  • Drill with 1/8-inch bit
  • Polishing wheel or buffer (optional)

Creating Acrylic Blanks: Step-by-Step Instructions

With your materials and tools at hand, prepare to witness the transformation of ordinary acrylic sheets into eye-catching blanks:

  1. Design and Cut: Conceptualize your blank’s shape and size. Transfer the design onto the acrylic sheet and carefully cut it out using a scroll saw or band saw, ensuring precision and safety.
  2. Polish Edges (Optional): While not mandatory, polishing the edges of your blank enhances its appearance and durability. Utilize a sanding sponge or polishing wheel to achieve a smooth and glossy finish.
  3. Drill Holes: Determine the location for the lanyard or clip attachment. Using a 1/8-inch drill bit, cautiously bore holes on each side of the blank, ensuring alignment.
  4. Prepare for Bonding: Meticulously clean the surfaces to be bonded with acetone or rubbing alcohol, removing any dirt or debris that could compromise the bond.
  5. Apply Acrylic Cement: Apply a thin layer of acrylic cement along the edges of the blank and the designated area on the reel clip or lanyard. Allow a brief open time according to the cement’s instructions.
  6. Bond and Clamp: Align the blank with the clip or lanyard and carefully press them together. Utilize clamps to maintain pressure and ensure a secure bond. Allow ample curing time as per the cement’s guidelines.
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Designing and Personalizing Your Acrylic Blanks

Unleash your creativity and transform your acrylic blanks into personalized works of art:

  • Engrave Designs: Create intricate patterns, logos, or text directly onto the acrylic using an engraving tool or laser engraver.
  • Color and Patterns: Experiment with acrylic paint, markers, or vinyl decals to add vibrant hues and distinct patterns to your blanks.
  • Embellishments: Adorn your blanks with sequins, beads, or other embellishments, adding a touch of glamour and personalization.
  • Mix and Match: Combine various acrylic colors and textures to create unique and eye-catching combinations.

Badge Reels With Acrylic Blanks | Diy resin art, Badges diy, Diy resin ...

Expert Tips for Flawless Acrylic Blanks

Embellish your badge reel-making skills with these expert tips:

  • Use Sharp Blades: Ensure your scroll saw or band saw blades are sharp to achieve clean and precise cuts.
  • Remove Dust: Keep your workspace clean and regularly remove dust from your acrylic sheets to prevent imperfections.
  • Protect from Heat: Avoid excessive heat when cutting or sanding, as it can distort the acrylic.
  • Test Bond Strength: Prior to attaching your blank to the clip, conduct a small test bond to ensure the cement is functioning effectively.
  • Patience and Precision: Acrylic blank-making requires patience and precision. Take your time and meticulously follow the instructions to achieve exceptional results.

How To Make Acrylic Blanks For Badge Reels


With the knowledge and techniques acquired from this comprehensive guide, you are now equipped to confidently create stunning and personalized acrylic blanks for your badge reels. Embark on this artistic journey, explore your creativity, and elevate your badge reels to the realm of fashion and self-expression. May your acrylic masterpieces adorn your reels with pride and individuality.

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